Improving cooling rate in a cold room by using a parametric study coupled with computational fluid dynamics

Authors

DOI:

https://doi.org/10.56294/evk2025153

Keywords:

Precooling, CFD, effective thermal conductivity, cooling kinetics

Abstract

The cooling dynamics of fruits depend on the flow conditions around the biological material. Computational fluid dynamics (CFD) coupled with a design of experiments (DOE) was implemented to reveal how a design variable (bin open area) and an operational variable (cold air mass flow at the inlet) affect turbulence and therefore the cooling kinetics. The CFD model was first validated against experimental local velocities inside the bins with an error of 14% to later be used in the parametric study (simulated data was consistent with experimental data). A clear non-homogeneity in turbulence distribution (vertical stratification) was found and therefore different local cooling rates. For this cooling room, the bin located in the top are cooling faster (8.1 hour 7/8th cooling time) that the bin located in the bottom (14.7 hours 7/8th cooling time). A 65% reduction in the mass flow rate shows a 21% increment in 7/8th cooling time and 57% increment in the lateral bin open area with a constant the flow rate, shows 9% increments in the 7/8th cooling time but with a 2 hours (7/8th cooling time) reduction in the difference between the bin in the top and the bin in the bottom which implied better homogeneity.  

References

[1] Ambaw, A., Mukama, M., & Opara, U. L, 2017, “Analysis of the effects of package design on the rate and uniformity of cooling of stacked pomegranates: Numerical and experimental studies,” Computers and Electronics in Agriculture, pp. 136, 13–24. DOI: https://doi.org/10.1016/j.compag.2017.02.015

[2] Y. Duan, G.-B. Wang, O. A. Fawole, P. Verboven, X.-R. Zhang, D. Wu, U. L. Opara, B. Nicolai y K. & Chen, 2020, “Postharvest precooling of fruit and vegetables: A review,” Trends in Food Science & Technology, nº 100, pp. 278-291. DOI: https://doi.org/10.1016/j.tifs.2020.04.027

[3] Food and Agriculture Organization of the United Nations, 2011, “Global food losses and food waste,” Düsseldorf.

[4] Kitinoja, L., & Thompson, J. F., 2010, “Pre-cooling systems for small-scale producers,” Stewart Postharvest Review An international journal for reviews in postharvest biology and technology.

[5] Wang, G., & Zhang, X, 2020, “Evaluation and optimization of air-based precooling for higher postharvest quality: literature review and interdisciplinary perspective,” Food Quality and Safety, vol. 4, nº 2, pp. 59-68. DOI: https://doi.org/10.1093/fqsafe/fyaa012

[6] L. R. de Castro, C. Vigneault, & L.A.B. Cortez., 2004, “Effect of Peripheral Openings on Cooling Efficiency of Horticultural Produce,” American Society of Agricultural and Biological Engineers, 1 August. DOI: https://doi.org/10.13031/2013.16970

[7] Berry, T. M., Defraeye, T., Nicolaї̈, B. M., & Opara, U. L., 2016, “Multiparameter Analysis of Cooling Efficiency of Ventilated Fruit Cartons using CFD: Impact of Vent Hole Design and Internal Packaging,” Food and Bioprocess Technology, vol. 9, nº 9, p. 1481–1493. DOI: https://doi.org/10.1007/s11947-016-1733-y

[8] Delele, M. A., Ngcobo, M. E. K., Getahun, S. T., Chen, L., Mellmann, J., & Opara, U. L., 2013, “Studying airflow and heat transfer characteristics of a horticultural produce packaging system using a 3-D CFD model. Part I: Model development and validation,” Postharvest Biology and Technology, pp. 536-545. DOI: https://doi.org/10.1016/j.postharvbio.2013.08.014

[9] Tutar, M., Erdogdu, F., & Toka, B, 2009, “Computational modeling of airflow patterns and heat transfer prediction through stacked layers’ products in a vented box during cooling,” International Journal of Refrigeration, vol. 32, nº 2, pp. 295-306. DOI: https://doi.org/10.1016/j.ijrefrig.2008.05.003

[10] Mirade, P. S., Kondjoyan, A., & Daudin, J. D., 2002, “Three-dimensional CFD calculations for designing large food chillers,” Computers and Electronics in Agriculture, vol. 34, nº 1-3, pp. 67-88. DOI: https://doi.org/10.1016/S0168-1699(01)00180-6

[11] Praeger, U., Jedermann, R., Sellwig, M., Neuwald, D. A., Hartgenbusch, N., Borysov, M., Truppel, I., Scaar, H., & Geyer, M., 2020, “Airflow distribution in an apple storage room,” Journal of Food Engineering, vol. 269. DOI: https://doi.org/10.1016/j.jfoodeng.2019.109746

[12] Liu, C. C., Ferng, Y. M., & Shih, C. K., 2012, “CFD evaluation of turbulence models for flow simulation of the fuel rod bundle with a spacer assembly,” Applied Thermal Engineering, vol. 40, p. 389–396. DOI: https://doi.org/10.1016/j.applthermaleng.2012.02.027

[13] de Castro, L. R., Vigneault, C., & Cortez, L. A. B., 2005, “Cooling performance of horticultural produce in containers with peripheral openings,” Postharvest Biology and Technology, vol. 38, nº 3, pp. 254-261. DOI: https://doi.org/10.1016/j.postharvbio.2005.07.004

[14] Duret, S., Hoang, H.-M., Flick, D., & Laguerre, O., 2014, “Experimental characterization of airflow, heat and mass transfer in a cold room filled with food products,” International, vol. 46, pp. 17-25. DOI: https://doi.org/10.1016/j.ijrefrig.2014.07.008

[15] Hung, D. van, Tong, S., Tanaka, F., Yasunaga, E., Hamanaka, D., Hiruma, N., & Uchino, T., 2011, “Controlling the weight loss of fresh produce during postharvest storage under a nano-size mist environment,” Journal of Food Engineering, vol. 106, nº 4, pp. 325-330. DOI: https://doi.org/10.1016/j.jfoodeng.2011.05.027

[16] Pathare, P. B., Opara, U. L., Vigneault, C., Delele, M. A., & Al-Said, F. A. J., 2012, “Design of Packaging Vents for Cooling Fresh Horticultural Produce,” Food and Bioprocess Technology, p. 2031–2045. DOI: https://doi.org/10.1007/s11947-012-0883-9

[17] ANSYS, “ANSYS Fluent Tutorial Guide,” January 2017. [En línea]. Available: http://users.abo.fi/rzevenho/ansys%20fluent%2018%20tutorial%20guide.pdf.

[18] Dasore, A., & Konijeti, R., 2019, “Numerical Simulation of air Temperature and air flow Distribution in a Cabinet tray Dryer,” International Journal of Innovative Technology and Exploring Engineering, vol. 8, p. 2278–3075. DOI: https://doi.org/10.35940/ijitee.K1787.0981119

[19] Margaris, D. P., & Ghiaus, A. G., 2006, “Dried product quality improvement by air Flow manipulation in tray dryers,” Journal of Food Engineering, vol. 75, nº 4, p. 542–550. DOI: https://doi.org/10.1016/j.jfoodeng.2005.04.037

[20] Scaar, H., Praeger, U., Gottschalk, K., Jedermann, R., & Geyer, M., 2017, “Experimental and numerical analysis of airflow in fruit and vegetable cold stores,” LANDTECHNIK, vol. 72, nº 1, pp. 1-12.

[21] Arjmandi, H., Amiri, P., & Saffari Pour, M., 2020, “Geometric optimization of a double pipe heat exchanger with combined vortex generator and twisted tape: A CFD and response surface methodology (RSM) study,” Thermal Science and Engineering Progress, vol. 18. DOI: https://doi.org/10.1016/j.tsep.2020.100514

[22] Ghiloufi, Z., & Khir, T., 2019, “CFD modeling and optimization of pre-cooling conditions in a cold room located in the South of Tunisia and filled with dates,” Journal of Food Science and Technology, vol. 56, pp. 3668-3676. DOI: https://doi.org/10.1007/s13197-019-03812-8

[23] Hoang, H. M., Duret, S., Flick, D., & Laguerre, O., 2015, “Preliminary study of airflow and heat transfer in a cold room filled with apple pallets: Comparison between two modelling approaches and experimental results,” Applied Thermal Engineering, vol. 76, pp. 367-381. DOI: https://doi.org/10.1016/j.applthermaleng.2014.11.012

[24 Wang, X. F., Fan, Z. Y., Li, B. G., & Liu, E. H., 2021, “Variable air supply velocity of forced-air precooling of iceberg lettuces: Optimal cooling strategies,” Applied Thermal Engineering, vol. 187. DOI: https://doi.org/10.1016/j.applthermaleng.2020.116484

[25] Prince, & Hati, A. S., 2021, “A comprehensive review of energy-efficiency of ventilation system using Artificial Intelligence,” Renewable and Sustainable Energy Reviews, vol. 146. DOI: https://doi.org/10.1016/j.rser.2021.111153

Published

2025-01-01

Issue

Section

Original

How to Cite

1.
Cruz Guayacundo W, López Mejía N, Lobatón García HF, Gómez Rodríguez DT. Improving cooling rate in a cold room by using a parametric study coupled with computational fluid dynamics. eVitroKhem [Internet]. 2025 Jan. 1 [cited 2025 Aug. 27];4:153. Available from: https://evk.ageditor.ar/index.php/evk/article/view/153